With us both still putting in long hours on the day job, weekends
working on CDK have become a bit of a chore although for Richard
provide a welcome break from staring at monitor all week.
We have managed to source a few bits and pieces recently
including some brand new entrance door rubbers and 'D' section
stainless steel lower trim thanks to Russ Smith putting us in
contact with a supplier in Suffolk. A quote has also been obtained
for the manufacture of a complete set of window rubbers to replace
the perished set we have. No Christmas presents for anyone this year
then!
The gradual job of putting CDK back together continues. Richard
has, with the help of a large tin of 'evil stick' , fixed the
formica back onto the off side pillars and window surrounds which,
although only a small job, makes the interior look a whole lot
better. The first interior wall formica panel has also been refitted
along with the capping strip. Quite what we are going to do about
the rest of the panelling along this side is, at the moment, a bit
of a mystery as the remaining sections were too badly water damaged
to reuse. Anyone know where we can lay our hands on some birds-eye
maple formica?

The rear seat box has been test fitted and fits perfectly but
won't be fixed in just for the moment as with it not in place there
is much more light at the back end. The rest of the boot and rear
nameglass framework has been detached to enable new pieces of steel
angle to be welded in.
A couple of sections of steel work which form the boot sill and
support for the rear fibreglass moulding have gone away to be
fabricated. Once these are back we will have all the components to
put the whole of the boot back together - the last major
reconstruction job on the bodywork. We already have the new boot
walls (the originals had more holes than a tea bag) and floor rails.
Once this lot is in the final exterior side panels can go on.
Below is a pic of the emergency exit door area which has seen
some extensive work including having to replace a section of the
floor. This area is almost complete but final fixing will only take
place once the remaining work on the wiring has been undertaken. It
is not particularly evident from the pic how much of a big job this
bit was - whilst we had access all the chassis framework behind was
cleaned up, hoses and clips replaced a a general clearing out of 30
years of road grime made. From the amount of crap we removed, CDK
will definitely need to be re-weighed once it is finished!
A tentative start has been made recently on the mechanical
restoration. The first job for Steve has been to remove the
completely wasted shock absorbers - a job which then revealed the
need to replace the upper mounting brackets which had rusted
through. One job always seems to lead to two on this restoration!
Luckily we've found a local supplier for some new ones - at a price!
While the shocks are out of the way access to the chassis and axle /
brake area is easier so Richard has once again spent time in his
favoured confined spaces!

Mid September Steve took a break from construction duties to give
the dents etc on the body panels a first coating of filler. CDK is
getting a step closer to repaint time.............. maybe next Year!

At the end of the month we took the opportunity to take some of
the stored bits and pieces out of the locker - and have either
refitted then (such as the front corner pillar covers) or finished
off their renovation for fitting at a later (hopefully not too much
later) date.
